High School Block:

Metals Processing 120

Metal Processing 120 allows students to enhance basic skills developed in Metals Processing 110. Learners will be introduced to new processes, equipment, and procedures that will advance their skills and knowledge in metals processing. This additional skill development will better prepare learners for post-secondary learning or entry into the industry workforce. Students must have successfully completed Metals Processing 110 as a pre-requisite.

In order to successfully achieve the goals set forth by this curriculum, class size is limited to a maximum of twenty (20) students. It must be noted that the class size may be further limited based on the physical space available to offer a safe working environment for our learners. It is highly recommended that educators of this course have relevant knowledge and experience with the safe use of machine tools required in this curriculum.

CONTEXTS AND CONCEPTS

Safety

  • Accident Prevention
  • Safe body mechanics
  • Safe use of tools and equipment
  • Potential consequences for unsafe procedures
Career Connections

  • Production planning
  • Entrepreneurial exploration
Technical Numeracy and Literacy

  • Read and interpret trade appropriate information.
  • Understanding and application of trade related mathematics.
  • Analyze data and reference tables.
Applied Skills

  • Measurement and layout
  • Selection and use of hand tools
  • Selection and use of power tools and equipment
  • Project Creation
GRADE 12

Strand: Occupational Health and Safety (OHS)

Big Idea: Workplace safety

Skill Descriptor: Identify and prevent hazards that could lead to injury, illness, or fatalities in the lab or workspace.

Global Competencies: CL, CM, CTPS, SASM, SGC

Achievement Indicators:

  • Obtain OHS Certification by completing the New Brunswick Construction Association online module (NBCSA) https://nbcsa.ca/
  • Obtain Workplace Hazardous Materials Information System (WHMIS) certification by completing the New Brunswick Construction Association online module (NBCSA).
  • Apply an understanding of (WHMIS) symbols in skilled trades labs.
  • Identifying potential hazards and employing proper safety procedures in the workplace.
  • Locate first-aid supplies and determine when first aid is required and when hospitalization is required.
  • Locate and engage the emergency action plan in the workplace.
  • Demonstrate responsible behaviour to prevent accidents in personal workspace.
  • Utilize training to safely address workplace hazards and conditions.
  • Demonstrate the proper procedures for lock out tag out.
  • Identify safe handling of combustible materials and waste.

Skill Descriptor: Demonstrate consistent use of PPE

Global Competencies: CL, CM, CTPS, SASM, SGC

Achievement Indicators:

  • Identify proper CSA safety rating on glasses (Z94)
  • Describe and demonstrate when to use a full face shield.
  • Participate in all lab activities with appropriate CSA shoes.
  • Identify decibel levels required for hearing protection under OHSA.

Big Idea: Safe Body Mechanics

Skill Descriptor: Model safe body mechanics when working.

Global Competencies: CL, CM, CTPS, SASM, SGC

Achievement Indicators:

  • Utilize training to safely lift objects.
  • Demonstrate proper positioning when using tools and equipment.
  • Enact lifting equipment when applicable.

Big Idea: Tool and Machine Safety

Skill Descriptor: Safely use tools and equipment

Global Competencies: CL, CM, CTPS, SASM, SGC

Achievement Indicators:

  • Identify potential tool and machinery hazards.
  • Report identified hazards when operating tools and equipment.
  • Participate in practical demonstrations of the specific safe operation of tools and equipment.
  • Demonstrate competency in the use of tools and equipment.
  • Select the proper procedures and equipment to complete projects and work in a safe manner.

Strand: Career Connections

Big Idea: Entrepreneurial Exploration

Skill Descriptor: Explore production from an entrepreneurial lens

Global Competencies: CL, CM, CTPS, SASM, SGC, ICE

Achievement Indicators:

  • Research entrepreneurial opportunities in industry.
  • Identify within a group the factors impacting the cost of production.
  • Analyze the factors impacting the cost of production.
  • Determine the cost associated with producing a product in the lab.
  • Explore optimization processes in production.

Strand: Technical Literacy and Numeracy

Big Idea: Numeracy

Skill Descriptor: Extend and Apply Numeracy skills to machining principles.

Global Competencies: CL, CM, CTPS, SGC

Achievement Indicators:

  • Record dimensions in fractional and decimal form.
  • Convert units between the imperial and metric systems.
  • Calculate RPM’s for rotating cutting equipment.
  • Calculate tap and drill size.
  • Consistently use trade specific measurement terminology (1 thou of an inch)
  • Convert angle measurements from degrees to ratios (inches per foot)
  • Calculate tapers
  • Enact trigonometry for layout and angle calculations.
  • Demonstrate the use of sine bars.
  • Calculate major and minor diameters for threading applications.
  • Calculate thread pitch.

Big Idea: Technical Drawings

Skill Descriptor: Utilize technical drawings for project planning

Global Competencies: CM, CTPS, SASM, SGC, ICE

Achievement Indicators:

  • Extract required information from a working drawing.
  • Obtain measurements from a drawing in fractional form, decimal form, metric and imperial.
  • Use a working drawing to create a physical project.
  • Use a working drawing to perform layout for a project.
  • Plan operational sequences for a project.
  • Determine tooling required for a project.
  • Analyse the finish standard and tolerances needed for a project.

Big Idea: Data and reference material

Skill Descriptor: Select and utilize machinist data

Global Competencies: CM, CTPS, SGC

Achievement Indicators:

  • Extract required information from conversion charts.
  • Set up feeds and speeds on machinery from reference data charts.
  • Select appropriate size drill and tap sizes from a data chart.
  • Determine letter and number decimal equivalencies for drill sizes.
  • Use online machining calculators for feed and speed rates.

Strand: Applied Skills

Big Idea: Hand Tools

Skill Descriptor: Identify, select and use hand tools.

Global Competencies: CTPS, SASM, ICE

Achievement Indicators:

  • Select the appropriate tool for a job or task.
  • Optimize tools to achieve the desired result when building a project.
  • Perform necessary maintenance when using tools.
  • File an object to create angles and chamfers.
  • Cut threads using taps and dies.
  • Hand polish a project piece.
  • Use a file with a lathe.

Big Idea: Measurement and Layout Tools

Skill Descriptor: Extend the utilization of measuring and layout tools with accuracy.

Global Competencies: CTPS, SASM, ICE, CM

Achievement Indicators:

  • Measure objects of different size and shape while using a variety of measuring tools.
  • Select the appropriate measuring and layout tools for a specific application.
  • Utilize a dial indicator
  • Apply the principle of tolerances when measuring objects.
  • Estimate the size of objects before measuring.
  • Describe the accuracy of a measurement.
  • Employ layout steps applicable to a project.
  • Measure taper per foot/inch.
  • Use go and no-go gauges.

Big Idea: Power tools and equipment

Skill Descriptor: Identify, select and use power tools and stationary equipment.

Global Competencies: CTPS, SASM

Achievement Indicators:

  • Adjust drill speed and feed rate appropriate for a project task.
  • Utilize a drill press to drill, counter sink, counter bore, tap and ream a project piece.
  • Dress a grinding wheel.
  • Apply grinding techniques when building a project.
  • Adjust tool rests and guards appropriately when using grinders.
  • Use a cut off saw.
  • Identify and explain the role of various parts of a milling machine
  • Select the correct cutting speeds and feed rates when using a lathe or milling machine.
  • Clean and lubricate a lathe and milling machine.
  • Utilize lathe operations such as facing, plain turning, drilling, boring, parting, and knurling, threading, and taper turning.
  • Use a steady rest when turning on a lathe.
  • Use work holding devices such as 3 and 4 jaw chucks, face plates and collets.
  • Utilize a milling machine to face or surface a project piece.
  • Drill precisions holes using a milling machine.
  • Key a slot on round stock using a milling machine.
  • Create a slot in a project using a milling machine.
  • Cut angles on a milling machine.
  • Use a rotary table or indexing head.